Holtec Consulting Pvt. Ltd., founded in 1967 and headquartered in Gurgaon, India, is a global service provider specializing in consulting, engineering, factory operations, maintenance, solutions, as well as offering support services in roads, power, and engineering. With a presence in over 90 countries and serving over 1000 clients on more than 4500 tasks, Holtec is recognized for its mature engineering capabilities and robust execution processes, boasting ISO certifications. The company offers comprehensive integrated services from concept to commissioning and operation, leveraging the expertise of over 6,500 years across various industries.
Holtec provides solutions that include strategic guidance through real-time data and advanced analytics, optimizing resource extraction scheduling, ensuring consistent material supply quality, adapting to changing quality requirements without impacting production, regularly updating short-term deposit inventories, and reducing costs through optimized layouts while minimizing expert visits.
The Holtec methodology involves several key steps:
- Data validation and processing.
- Preparing slices.
- Geological modeling.
- Data synthesis.
- Data evaluation.
- Block modeling.
- Pit formation.
- Reserves estimation.
- Mine optimization.
- Mining scheduling.
Holtec utilizes various tools including block modeling, deposit inventory optimization, long-term planning, short-term planning, raw material return/block model validation, and specific software such as MINSCHED, MINRESDHDBFLAB TSURPAC/DATAMINE, Athos GEO Quarry scheduling and optimization, GEOSTATSURPAC/DATAMINE.
In their work at the North African cement plant, Holtec provides extensive information on deposit assessment, optimization, and benefits, including improvements in reserves, reduction in refuse rates, and optimization of limestone cover ratios. They also offer long-term planning strategies, including the use of two mines for optimal quality parameters and exposure of high-grade limestone.
For short-term scheduling, Holtec conducts regular blasthole sampling, sending it to Holtec for analysis. This allows for weekly production plans that balance lead times, manage micro-mining constraints, optimize blast modeling with geographic coding, provide weekly backup production schedules meeting pile demands, and plan monthly/weekly equipment arrangements based on the provided inputs like blasthole data, pile parameters, equipment positions, and quarterly budgets.
Holtec's benefits include quick alternative solutions, operational flexibility, timely detailed analysis, avoidance of human biases, efficient operational management, evaluation of multiple scenarios, elimination of dedicated manpower, optimal use of deposits, streamlined quarry layout, continuous inventory updates, better control over deposits, and cost savings for the company.
Holtec's activities across different locations demonstrate its ability to optimize deposits, mine planning, and quarry scheduling, providing benefits such as increased deposit life, reduced operating costs, enhanced decision-making capabilities, and efficient inventory management. The company's USPs include extensive geological databases, a wide range of project portfolios, deep industry knowledge, global experience, and customized mining optimization software.
Holtec
创建于1967年
专注于全球水泥行业的服务公司:咨询、工程、工厂运营和维护、解决方案还提供公路,电力和工程支持服务
在90多个国家/地区为1000多个客户提供4, 500多个任务
成熟的工程和商业咨询公司
强大的执行流程(ISO认证)
整体解决方案:从概念到调试和运营的集成服务
拥有6, 500人年经验的行业专业知识
建立了超过50年的广泛数据库
办事处:3在印度,1在阿联酋(沙迦)和其他各种现场办事处
HOLTEC的体验宽度和深度
为什么要进行短期矿山优化?
STMO系统
它做什么?
使用实时数据和高级分析来做出明智的决策优化资源提取的调度均质化材料的稳定供应适应质量要求的变化而不影响生产定期和连续更新短期存款库存通过使用优化的布局和避免专家访问来节省成本
Methodology
步骤1数据验证/处理步骤2准备切片步骤3地质建模步骤4数据合成第5步数据评估步骤6块建模第七步坑形成第八步储量估算步骤9矿井优化步骤- 10矿山调度
Methodology
工具
一般信息
矿床属于位于北非的水泥厂。该地区遇到的岩石类型为泥灰岩,边缘级石灰石,高级石灰石和石膏.
存款评估
化学特性
泥灰岩:覆面灰岩,高度非均质,品位低。
等级覆盖30 m厚
石灰岩:异质边际的底部高等级在可能的范围内使用泥灰岩,以实现:
较低的剥离率存款寿命生产成本低
优化
需要输入
优化(续)
显著方面
优化储量:137 mio t对89 mio t(LSF - 98.0)
通过优化低品位泥灰岩来增加储量,在此过程中可以优化约48 mio t的泥灰岩
石灰石的覆盖层(OB)比率降低。
SR对储量有积极影响,即随着SR的增加,储量增加到最大值2.5
在原始组合中将AR提高到1.5并将SO3保持在0.90,从而增加了储量
增益
通过优化,节省了约。2.10mioUSD每年仅通过减少拒绝。额外的生命进一步增加了额外的储蓄16年.
长期计划
附表的编制考虑了以下目标:
泥灰岩,边际级石灰石和高级石灰石的最佳利用将平均OB比率维持在5年内从矿山工作面到破碎机和倾倒区的最佳铅
在5年计划中,建议在两个矿坑中工作,以优化质量参数,并利用剖面暴露高品位石灰石
年度计划完成
时间表带来了采矿的灵活性,铅平衡,最大限度地减少了HEMM的频繁转移
短期调度
由于质量的异质性,两个区块,即东部和西部区块已准备好生产
短期计划(续)
带有地理编码的Blasthole采样正在定期进行,并发送给Holtec。
东部区块接近水泥级石灰石西部区块需要与高品位石灰石混合两个块都显示出高可变性
短期计划(续)
短期计划(续)
短期计划(续)
解决每周桩质量维护问题爆破孔数据被视为基础
短期计划(续)
反馈分析
好处
好处-北非的水泥厂
好处-南非的水泥厂
好处-印度水泥厂
原材料服务
原材料服务- Holtec的USP
Q & A
联系信息
Holtec咨询私人有限公司HOLTEC中心A Block, Sushant Lok - IGurgaon 122001,印度
+91 124 4047900