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2024年度全球智能制造现状报告(第九版)

机械设备 2024-12-31 罗克韦尔自动化 绿毛水怪
报告封面

9T H A N N U A L State ofSmartManufacturing Report How global manufacturers are harnessing emergenttechnology to maximize workforce potential, reduce Creating theFuture of Industrial OperationsA letter from our CEO and Chairman In this year's State of Smart Manufacturing Report, we explore currentdisruptors, including emerging technologies like industrial AI, and theirpotential to alleviate the biggest challenges facing manufacturers.benchmark report provides a guide for successful decision-makingthroughout 2024, driving the positive business outcomes that will delivera competitive edge, profitable growth and a sustainable future. With best wishes for a productive and successful 2024, We take a uniquely human-centric approach to automation; the winning handis technology thoughtfully applied by an engaged and inspired workforce.This is even more essential with the rapid acceleration of technology adoption, Blake MoretChairman and CEO,Rockwell Automation Key reportresults have a sustainability / ESGpolicyin place, with almost halfof those having company-wide98% expect tomaintain or grow theirworkforceas a result of smart94% areusing or evaluating smartmanufacturing technology, up from 84% in 2023 Table ofContents Executive Summary Overview The Current State ofSmart Manufacturing Industry obstacles and outlookTechnology investment up 30% :: 24:: 25 Industry 4.0 skills shortagesQuality #1 focus for smartmanufacturingThe focus on cybersecurity intensifiesEmployees navigating seismic changeImproving efficiency top reasonfor pursuing sustainability and ESGThe data divideAdversity accelerates transformation AI use cases deliver outcomes,drive ROI Skills gap reduces competitiveness Better data management neededto fuel AI and empower teams :: 28 Sustainability and ESG policiesincreasingly driven by energy concerns Leaders will balance people, processand technology Factory floor processes seemost smart manufacturing adoption Taking Action Demographics /Firmographics ExecutiveSummary Overview Over 1,500 manufacturers around the world contributed to this year’sState of Smart Manufacturing Report. The survey reveals optimismas advanced industrial operations technology delivers results The 9th annual edition of the State of Manufacturing Report is the largest to date.1,567 decision-makersfrom17 of the top manufacturing countriestook part,nearly two-thirds of whom (64%) work for firms withover $1B in revenue. I N D U S T R I A L THE CURRENT STATE OFSMART MANUFACTURING Manufacturers report a toughoperating climate ofinflationarypressures, high energy prices The drive to find incrementalefficiencies pervades the organization, Industry obstaclesand outlook For the second year in a row,inflation is named as theprimary obstacle to growth. This year it is compounded Cybersecurity ranked third, appearing in the top 5 for thefirst time. Risks to OT and IT networks are increasing from :: THE CURRENT STATE OF SMART MANUFACTURING ::Workforce issues continue to dampen growth, rankingin the top 5 for both external (4th) and internal (1st)obstacles.Deploying and integrating new technology Supply chain disruption dropped in the rankings thisyear, but it is important to remain vigilant with a strategic Q.What do you see as the biggest internal obstacle(s) to your organization’s growth for calendar year 2023?Select top 5. Base: 1353 Technology investmentup 30% Prompted by inflationary pressuresand rising energy costs, manufacturers AI / ML deliver bigger business outcomesthan all other smart manufacturing capabilities. Skills gapreduces competitiveness For two years in a row,manufacturers have cited a lackof skilled workforce as the top reason they will struggle Respondents believethose at the forefrontof the manufacturing industry are using datato fuel AI / ML and optimize processes. Factory floor processes see mostsmart manufacturing adoption MANUFACTURERS'BIGGESTC H A L L E N G E S The severity of today’s global laborshortage and skills gap intensifiesthe problem of attracting, managing New and emerging technology, likeGenAI, robotics and wearables, arefilling skills gaps and amplifying effort Industry 4.0skills shortages Skills shortages are holdingmanufacturers back.Attracting skilledemployees and training the workforce This yearcommunication / teamwork,knowledge of smart technology andcybersecurity practices and standards Knowledge of smart technology Quality #1 focusfor smart manufacturing Improved qualityis the number one outcome respondents hopeto achieve from existing smart manufacturing technology. Quality controltops the chartfor planned AI / ML use cases Quality control45% CybersecurityProcess optimizationSupply chain managementRobotics40%39%34%33% The focus oncybersecurity intensifies As the technology landscape becomes more complex, andOT systems are further integrated into enterprise IT networks, Manufacturers are looking to acombination of human skilland emer