精益数智化与化工行业新质生产力发展白皮书

序 言 全球石化产业正站在历史性的转型关口。在“双碳”目标与数字经济的双重驱动下，行业传统的生产方式和管理模式正经历着前所未有的重构。这场变革已不再是锦上添花的选项，而是决定企业未来生存空间的关键战役。 当前，安全合规、成本优化、运营提效等多重挑战正促使石化行业加速转型。破解这些发展瓶颈的关键，在于实现精益管理与智能技术的深度融合，构建面向未来的新型生产能力。这不仅是技术层面的升级，更是一场从理念到实践的全方位革新。 中国石油和化学工业联合会长期关注行业数智化转型进程。我们欣喜地看到，以霍尼韦尔为代表的行业先锋，凭借数十年深耕积累，开创性地将精益管理精髓与数智化技术有机结合，打造出独具特色的卓越运营智造管理体系（以下简称“HMES”）。 这一创新实践正在为行业转型提供重要启示：在技术维度，实现了工艺与数智化的深度耦合，推动企业从“经验驱动”迈向“数据驱动”；在管理维度，构建了战略解码到一线执行的贯通机制，有效破解“上头热、下头冷”的管理断层；在生态维度，以装置智能化为核心，促进产业链协同的标准化与绿色化发展。 这本白皮书不仅系统呈现了这些创新成果，更突显了霍尼韦尔HMES的卓越之处――开创性地将精益理念转化为可量化、可执行的数字指令，实现“战略到执行”的双向闭环。从价值流优化到全要素生产率提升，从组织能力建设到生态协同创新，这种深度整合让管理理念与技术系统真正血脉相连，为行业提供了可复制可落地的转型框架。 我们坚信，这份凝聚实战智慧的白皮书，必将为中国石化行业注入新的发展动能。期待更多企业能够从中获得启发，在新质生产力发展的浪潮中找准定位、突破瓶颈。让我们携手共建数智化生态，共享转型成果，共同开启石化产业智能、安全、绿色的崭新未来！ 中国石油和化学工业联合会党委常委外资委主席兼秘书长2025年7月 高 管 致 辞 全球产业格局深度调整与中国式现代化建设的战略交汇期，化工行业正面临发展范式革命性重构的历史机遇。霍尼韦尔作为拥有近百年工业积淀的数字化转型领导者，深刻认识到在“制造强国”与“数字中国”双重战略指引下，行业亟须构建兼具国际视野与中国特色的新型智造体系。这不仅是技术路线的升级，更是对“加快发展新质生产力”要求的实践回应。 当前中国化工行业正处于爬坡过坎的关键阶段。从宏观政策层面看，“碳达峰碳中和”目标对产业低碳转型提出刚性约束，《全国安全生产专项整治三年行动计划》持续强化监管要求，而国有企业创建世界一流企业的战略部署则设定了更高发展坐标。从行业实践维度观察，传统生产模式面临边际效益递减的困境，经验依赖型管理难以适应复杂市场环境，产业链协同不足制约整体竞争力提升。这些结构性矛盾呼唤系统性解决方案――霍尼韦尔卓越运营智造管理体系（HMES）正是基于这样的时代命题应运而生。 HMES的创新价值在于实现了三个维度的突破性融合。在战略执行层面，创造性地开发出战略目标数字化解码技术，通过智能算法将企业战略转化为可执行、可量化、可追溯的运营指令流，彻底打通从决策层到执行层的传导壁垒。在技术集成层面，突破性地将工业物联网、数字孪生、人工智能等新一代信息技术与精益管理方法论深度耦合，形成具有自主进化能力的智能优化系统，推动生产运营从被动响应向主动预测转变。在生态构建层面，开创性覆盖了“设备-工厂-产业链”的三级协同架构，通过标准化数据接口与模块化功能组件，实现跨组织、跨地域的资源配置优化，为行业绿色协同发展提供基础设施支撑。 本白皮书系统呈现的HMES，代表着霍尼韦尔对工业数字化转型的前沿思考。我们期待这一融合全球智慧与中国实践的创新成果，能够助力中国化工行业在建设现代化产业体系的征程中勇立潮头。霍尼韦尔将以“植根中国、服务中国”的坚定承诺，与各位行业同仁携手，共同谱写中国智造的新篇章！ 霍尼韦尔中国总裁、华东理工大学理事商学院战略咨询委员会委员、商学院客座教授2025年7月 霍尼韦尔智能工业科技集团副总裁兼大中华区总经理2025年7月 目 录 高管致辞······························································································································································································3 第一章 精益数智化：转型的双轮驱动引擎·············································································································5 1.驱动因素：转型的双重引擎·················································································································································61.1新质生产力跃升：科技创新、效率倍增与可持续变革········································································································61.2新型工业化突破：破解企业转型的四维壁垒·························································································································6 2.1安全合规之困：政策红线与绿色使命的双重考验·················································································································72.2市场需求之变：成本、定制化与快速交付的三角博弈········································································································72.3执行落地之难：管理断层与数据孤岛的双重阻碍·················································································································72.4人才育成之惑：复合能力与梯队建设的双重挑战·················································································································8 3.破局之道：精益管理和数智化的创新融合···················································································································8 第二章 方法论与实践路径：霍尼韦尔 HMES 实战指南·················································································9 1.协同赋能：构建高效运营新体系·····································································································································101.1全员改善，激发组织创新潜能·················································································································································101.2跨层级跨部门协同，打破壁垒，共创价值···························································································································111.3精益管理和数智化融合，重塑生产流程，固化卓越实践·································································································12 2.场景落地：精益数智化在关键业务领域的深度应用····························································································13 2.1计划优化：精准预测，高效调度············································································································································132.2生产智能化：透明制造，质量可控········································································································································142.3质量提升：数据驱动，持续改进············································································································································142.4工艺创新：智能模拟，优化升级············································································································································152.5能源管理：绿色节能，智慧运营············································································································································162.6设备管理：预测维护，保障生产············································································································································162.7高效会议：决策加速，协同提效····································································································